2970 Mayland Rd, Broadway, VA 22815

5 Axis Machining | Bryan Tool & Machining
Single-Setup Precision

5 Axis Machining

Five sides of a part, one setup, one fixture. Three five-axis centers on our floor — two of them with four-pallet automation — run by machinists with twenty to thirty years behind them.

True 5-Axis Contour Machining4-Pallet AutomationIn-House Programming20–30 Years Experience
What Five Axis Means

Three Linear, Two Rotary

The cutting tool moves along three linear axes and the part rotates on two more — so the tool can approach the work from virtually any direction without anyone re-clamping it.

XLinear
left to right
YLinear
front to back
ZLinear
up and down
ARotary
tilt
BRotary
swivel
Overview

Five Sides in a Single Setup

Five-axis machining lets us process a wide range of part sizes and shapes that would otherwise need several machines and several setups. Because the tool can reach the work from any angle, five sides of a part are finished without moving it.

That matters for one reason above all others: every time a part is unclamped and re-fixtured, a little accuracy is lost. Removing those transfers removes the error that comes with them — and removes the hours spent building fixtures to enable them.

We handle true 5-axis contour machining for complex components, and we do the whole chain in-house — fixing the machines, programming them, setting up, and producing the parts. Some of our machinists have been doing it for twenty to thirty years.

“Every re-clamp is a chance to lose accuracy. The best fixture is the one you never have to build.”

Why single-setup matters
Equipment

Our Three 5-Axis Centers

Two Matsuura MX-520s with four-pallet changers for production work, and a Haas UMC 750 for larger and heavier parts.

Matsuura MX-520 PC4

5-AXIS
2022 · Nik's machine
Pallet changer4 pallet
Max round diameter20.5 in
Max square diameter14.5 in
Max part height13 in
Max part weight358 lb
Tool magazine90 + 1

Matsuura MX-520 PC4

5-AXIS
2017 · John's machine
Pallet changer4 pallet
Max round diameter20.5 in
Max square diameter14.5 in
Max part height13 in
Max part weight358 lb
Tool magazine90 + 1

Haas UMC 750

5-AXIS
2012 · Largest 5-axis envelope
Max part length30 in
Max part width20 in
Max part height20 in
Max part weight660 lb
Tool magazine40 + 1
What You Get

Why Customers Send Us Five-Axis Work

The advantages compound. Fewer setups means better accuracy, less fixturing, faster cycles, and a better finish — all from the same decision.

ACCURACY

No Multi-Station Transfers

Components are completed without moving between stations, so the stack-up error that comes with each transfer never enters the part.

COST

Less Fixture Preparation

Complex fixturing built solely to present a second or third face becomes unnecessary — removing both the cost and the lead time.

SPEED

Complex Shapes, One Setup

Geometry that would take three operations takes one, which is where the real productivity gain lives.

TOOLING

Shorter Tools, Higher Speeds

Approaching from any angle means shorter cutting tools. Shorter tools deflect less, so we run faster and hold tighter.

FINISH

Superior Surface Quality

Continuous contour motion and reduced deflection produce a better surface finish straight off the machine.

CONTROL

Everything In-House

We fix the machines, write the programs, run the setups, and make the parts. One team owns the result end to end.

Applications

Industries We Machine For

Five-axis work reaches further than any other capability we have.

AerospaceAmusementAutomotiveChemical ProcessingDefenseEnergyMachine ToolsMiningOil & GasPaperPlasticsSteel

Have a Part That Needs Five Sides?

Send the model or the print. We'll tell you whether it runs in one setup, and what that saves you.